International Journal of Iron & Steel Society of Iran

International Journal of Iron & Steel Society of Iran

Study on Vibration of Middle Leg in The MIDREX Shaft Furnace

Document Type : Research Paper

Authors
1 Department of Mechanical Engineering, Sirjan University of Technology, Sirjan, Iran
2 Gol-Gohar Iron & Steel Development Company, Sirjan, Iran
3 Department of Mechanical Engineering, Shiraz University, Shiraz, Iran
Abstract
 In the present study, the vibration of the middle leg in MIDREX shaft furnace in Gol-Gohar Iron and Steel Development company (GISDCO) has been investigated to detect the cause of vibration. For this aim, field data-collection was performed to determine the events which influence the vibration in the MIDREX shaft furnace. The effects of material flow and shocks in product-cooler and furnace were studied. The direct influenceof shocks in the furnace and product cooler on the leg vibration was rejected by detailed data analyses. However data analyses was showed that the shocks in the product cooler matched in 05 most cases with the leg vibration initiation. More precise analyses revealed that the material flow actuated the leg vibration. The shocks indirectly actuated vibration by creating a sudden blank space at the top of the product cooler which led to the opening of the leg outlet and starting the material flow. The load interaction between the flow material and the leg body behaved as an actuating force for the leg vibration. 
Keywords

Subjects


 [1] Atsushi M, Uemura H, Sakaguchi T, MIDREX processes, Kobelco Technol Rev. 2010; 29: 50–7.
[2] Hamadeh H, Mirgaux O, Patisson F, Detailed modeling of the direct reduction of iron ore in a shaft furnace, Materials. 2018; 11(10): 1865.
[3] Valipour M.S, Saboohi Y, Numerical investigation of non-isothermal reduction of hematite using syngas: the shaft scale study, Model Simul Mater Sci Eng. 2007; 15(5): 487.
[4] Boechat F.O, de Carvalho R.M, Tavares L.M, Simulation of mechanical degradation of iron ore pellets in a direct reduction furnace. KONA Powder Part J. 2018; 35: 216–25.
[5] Hosseini A, Faghih Khorasani A, Experimental and numerical study of the rib effect in a gas-gas heat exchanger performance used in a sponge iron production plant (MIDREX), Proc Inst Mech Eng Part A J Power Energy. 2021; 09576509211007969.
[6] Munro W.D, Amundson N.R, Solid-fluid heat exchange in moving beds, Ind Eng Chem. 1950; 42(8): 1481–8.
[7] Amundson N.R, Solid-fluid interactions in fixed and moving beds with small particles, Ind Eng Chem. 1956; 48(1): 26–35.
[8] Siegmund C.W, Munro W.D, Amundson N.R, Two problems on moving beds. Ind Eng Chem. 1956; 48(1): 43–50.
[9] Shams A, Moazeni F, Modeling and simulation of the MIDREX shaft furnace: reduction, transition and cooling zones, JOM. 2015; 67(11): 2681–9.