International Journal of Iron & Steel Society of Iran

International Journal of Iron & Steel Society of Iran

Investigation of the Properties and Microstructure of Direct Bonded Dolomite Refractory with Fe2O3 -Cr2O3 nanoparticles: A Comparative Study

Document Type : Research Paper

Authors
Azar Refractory Products Company, Isfahan, Iran
Abstract
In this research, the properties and microstructure of direct bonded dolomite refractory (having) Iron oxide (Fe2O3) and Chrome oxide (Cr2O3) nanoparticles have been investigated. For this reason 0, 0.5, 1, 1.5, 2, 2.5 and 3 wt. % of Fe2O3 and Cr2O3 nanoparticles have been added to the composition. After forming the samples as cylinders (50*50 mm2), they were fired in an electric furnace at 1650 °C for 3 hr. The measured parameters were bulk density, apparent porosity, hydration resistance and cold crushing strength. Also, microstructural investigation and phase’s analysis of the selected samples was performed by scanning electron microscopy (SEM/EDX) and X-ray diffraction (XRD) devices; respectively. Results showed that the use of Cr2O3 nanoparticles lead to formation of CaCr2O4 and MgCr2O4 phases, which improved the sintering process of the samples thorough the solid state sintering mechanism. Also, the use of Fe2O3 nanoparticles leads to creating CaO.Fe2O3 (CF) and 2CaO.Fe2O3 (C2F) phases which improved the sintering process of the specimen thorough the liquid phase sintering mechanism. Also, it showed that Cr2O3 nanoparticles additive has a greater effect on improving the properties of direct bonded dolomite specimens compared to Fe2O3 nanoparticles additive.
Keywords

Subjects


 [1] Kahrizsangi S.G.h, Nemati A, Shahraki A, Farooghi M, The effect of nano-additives on the hydration resistance of materials synthesized from the MgO-CaO system, Intentional Journal of Engineering , 2016; 29: 539-545.
[2] Ghasemi-Kahrizsangi S, Gheisari Dehsheikh H, Karamian E, Nemati A, A comparative evaluation of the addition impact of nanometer-sized tetravalent oxides on the performance of Doloma-Magnesia ceramic refractories, Ceramics International. 2018; 44(2): 2058-2064.
[3] Boroujerdnia M, Ghasemi-kahrizsangi S, Gheisari-dehsheikh H, The effect of nano meter size ZrO2 particles addition on the densification and hydration resistance of magnesite– dolomite refractories, Iranian Journal of Materials Science and Engineering. 2016; 13(4): 33-40.
[4] Ghasemi-Kahrizsangi S, Gheisari Dehsheikh H, Boroujerdnia M, MgO–CaO–Cr2O3 composition as a novel refractory brick: Use of Cr2O3 nanoparticles, Boletín de la Sociedad Española de Cerámica y Vidrio. 2017; 56(2): 83-89.
[5] Ghasemi-Kahrizsangi S, Karamian E, Gheisari Dehsheikh H, The impact of ZrSiO4 nanoparticles addition on the microstructure and properties of dolomite based refractories, Ceramics International. 2017; 43(16): 13932-13937.
[6] Ghasemi-Kahrizsangi S, Gheisari Dehsheikh H, Karamian E, Boroujerdnia M, Payandeh K.h, Effect of MgAl2O4 nanoparticles addition on the densification and properties of MgO-CaO refractories, Ceramics International. 2017; 43(6): 5014-5019.
[7] Ghasemi-Kahrizsangi S, Karamian E, Gheisari-Dehsheikh H, Ghasemi-Kahrizsangi A, A Review on Recent Advances on Magnesia-Doloma Refractories by Nano-Technology, Journal of Water and Environmental Nanotechnology. 2017; 2(3): 2020-206.
[8] Shahraki A, Ghasemi-Kahrizsangi S, Nemati A, Performance improvement of MgO-CaO refractories by the addition of Nano-sized Al 2O3, Material Chemistry and Physic.2017; 198: 354-359. 
 [9] Ghasemi-Kahrizsangi S, Shahraki A, Farooghi M, Effect of nano-TiO 2 additions on the densification and properties of Magnesite–Dolomite ceramic composites, Iranian Journal of Society and Technology, Trans A. 2016: 1-9.
 
[10] Gheisari Dehsheikh H, Ghasemi-Kahrizsangi S, The influence of silica nanoparticles addition on the physical, mechanical, thermo-mechanical as well as microstructure of Mag-Dol refractory composites, Ceramics International. 2017; 43(18): 16780-16786.
 
[11] Gheisari Dehsheikh H, Ghasemi-Kahrizsangi S, Karamian E, Addition impact of nano-carbon black on the performance of MgO.CaO compounds, Ceramics International. 2018; 44(1): 5524-5527.
 
[12] GKahrizsangi S, Nemati A, Shahraki A, Farooghi M, Effect of nano-sized Fe2O3 on microstructure and hydration resistance of MgO-CaO refractories, International Journal of Nano science and Nanotech logy. 2016; 12 (1): 19-26.
 
[13] Ghasemi-Kahrizsangi S, Nemati A, Shahraki A, Farooghi M, Densification and properties of Fe2O3 nanoparticles added CaO refractories, Ceramics International. 2016; 42: 12270-12275.
[14] Ghasemi-Kahrizsangi S, Barati M, Gheisari H, Shahraki A, Farooghi M, Densification and properties of ZrO 2 nanoparticles added magnesia–doloma refractories, Ceramics International.2016; 42(14): 15658-15663.
[15] Ghasemi-Kahrizsangi S, Karamian E, Ghasemi-Kahrizsangi A, Gheisari Desheikh H, Soheily A, The impact of trivalent oxide nanoparticles on the microstructure and performance of magnesite-dolomite refractory bricks, Material Chemistry and Physics. 2017; 193: 413-420.
[16] Gheisari Dehsheikh H, Karamian E, Owsalou R.G.h,  Ghasemi-Kahrisangi S, Vefgh N, Soheily A, Improvement in performance of MgO–CaO refractory composites by addition of Iron (III) oxide nanoparticles, Ceramics International. 2018; 44(13): 15880-15886.
 
[17] Zhang H, Zhao H, Chen J, Li J, Yu J, Nie J, Defect study of MgO-CaO material doped with CeO, Hindawi Publishing Corporation Advances in Materials Science and Engineering. 2013: 673786-5.
 
[18] Ghosh A, Bhattacharya T.K, Mukherjee B, Tripathi H. S, Das S.K, Effect of Fe2O3 on the densification and properties of lime, Ceramics -Silikáty. 2003; 47 (2): 70-74. [19] Hadian M, Nazari B, Influence of magnesia addition on hydration of iranian dolomite, Iranian Journal of Materials Science & Engineering. 2010; 7(30).
 
[20] lee J, Choi H.S, Lee S.j, effect of Fe2O3 addition on the hydration resistance of CaO, Journal of Ceramic Processing Research. 2012; 13(5): 6406-650.
 
[21] Ghosh A, Bhattacharaya T.k, Maiti S, Mukherjee B, Tripathi H.S, Das S.k, Densification and properties of lime with V 2O5 addition, Ceramics International 30. 2004: 2117-2120.
 
[22] Ghosh A, Bhattacharaya T.k, Maiti S, Mukherjee B, Tripathi H.S, Das S.k, solid state sintering of lime in presence of La2O3 and CeO2, Bulletin, Material, Society. 2003; 26: 703–706.
 
[23] Chen Sh, Lu P, improved hydration resistance of synthesized magnesia–calcia clinker by surface modification, Journal of American Ceramic Society. 2004; 87(12): 2164–2167.
 
[24] Chen M, Lu C, YU J, improvement in performance of MgO-CaO refractories by addition of nano –ZrO2, Journal of the European Ceramic Society. 2007; 27: 4633-4638.